What is Total Productive Maintenance (TPM)? Learn it now! | Think Lean Six Sigma (2024)

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What is Total Productive Maintenance (TPM)? Learn it now! | Think Lean Six Sigma? ›

TPM (Total Productive Maintenance) is a holistic approach to equipment maintenance that strives to achieve perfect production: No Breakdowns. No Small Stops or Slow Running. No Defects.

Total Productive Maintenance (TPM) is a methodology designed to integrate equipment maintenance as a part of the standard operating procedures of the manufacturing process. The goal of a TPM program is to reduce or eliminate losses resulting from unplanned downtime.

Total Productive Maintenance (TPM) seeks to engage all levels and functions in an organization to maximize the overall effectiveness of production equipment. This method further tunes up existing processes and equipment by reducing mistakes and accidents.

TPM is an acronym for Total Productive Maintenance, a system of coordinated group efforts for greater equipment effectiveness. Users & operators are responsible for the routine inspection, care, upkeep, and minor repairs of their machines.

Total productive maintenance (TPM) is a strategy that operates according to the idea that everyone in a facility should participate in maintenance, rather than just the maintenance team. This approach uses the skills of all employees and seeks to incorporate maintenance into the everyday performance of a facility.

With the first 4 TPM Pillars (Autonomous Maintenance, Maintenance Improvement, Focused Improvement and Training and Skills Development) in place and taking hold, the TPM effort begins to focus on Quality Maintenance and achieving zero defects. Like safety, quality is everyone's responsibility.

Total Productive Maintenance Examples

Machine operators do routine cleaning, greasing, lubrication, inspections, and replacing parts. They also identify and document inspection points. Plant personnel clean their work area, removing unused tools, debris, and anything that can be considered waste.

TPM (Total Productive Maintenance) is a holistic approach to equipment maintenance that strives to achieve perfect production: No Breakdowns.

Total Productive Maintenance is a Lean philosophy that aims to achieve perfect production. That means no breakdowns, defects, accidents, or delays. It also encourages employees to take ownership of their machinery and, in turn, improve productivity, efficiency, and safety standards.

Six Sigma practitioners use statistics, financial analysis, and project management to identify and reduce defects and errors, minimize variation, and increase quality and efficiency. The five phases of the Six Sigma method, known as DMAIC, are defining, measuring, analyzing, improving, and controlling.

Is TPM a lean tool? ›

TPM – Lean Tool for Improvement of Process Effectiveness and Efficiency.

The concept of restoring equipment to prime operating condition revolves around the 5-S system and autonomous maintenance. First, TPM participants should learn to continuously keep equipment to its original condition using the 5-S system: organize, cleanliness, orderliness, standardize and sustain.