How to Calculate Load-carrying Capacity of an existing Beam for Repair? - The Constructor (2024)

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The calculation of the load-carrying capacity of under-designed or deteriorated beams is the first step before conducting any repair or rehabilitation work.

The load-carrying capacity evaluation process involves measuring the concrete member's existing dimensions and estimating its reinforcement area and concrete strength. Additionally, the load acting on the structural element needs to be calculated accurately.

After that, evaluate the beam's capacity using equations of strength design method and specifications provided by applicable codes like ACI 318-19 and IS 456. Finally, the designer can ascertain the beam's load-carrying capacity status based on which proper repair method is selected.

In summary, the back-calculation of the beam design process gives the procedure for computing the load-carrying capacity of a reinforced concrete beam.

How to Calculate Capacity of an existing Beam for Repair Purposes?

  1. Measure the span of the slab, which is supported by a beam.
  2. Measure the span of the beam.
  3. Estimate the live load on the slab based on the function of the building. For instance, use 2.4 KN/m2 (50 psf) for offices, as per Table 4-1 in ASCE standard (ASCE/SEI 10-7).
  4. Calculate the self-weight of the slab. Add it to any additional superimposed dead loads, such as a load of tiles and finishing works.
  5. Transfer loads from the slab to the beam. For a one-way slab, half of the total load on the slab goes to a beam from one side, and the other half goes to the other side of the slab. For two way slab, the tributary area can be used to transfer loads to the beams on all sides of the slab.
  6. Calculate the load on the reinforced concrete beam. The beam's dead load is equal to its self-weight and any other dead load from the slab and finishing works. Self-weight is equal to the RC unit weight (24 KN/m3) times the beam's volume.
  7. Compute the ultimate distributed load on the beam using suitable load combinations provided by ACI 318-19.
  8. Calculate the ultimate or applied moment on the beam using a suitable equation based on the beam's support conditions or use finite element modeling.
  9. Measure the dimension of the beam, width, and depth.
  10. Determine the number and size of embedded steel bars. If the building's design details are available, the number of bars can be taken from it. However, if the design detail is not available, determine the number of bars using non-destructive tools or break a small portion of the beam to expose steel bars and then count the number of bars.
  11. After that, compute the area of reinforcement.
  12. Calculate the depth of the rectangular stress block (a). Then, the height of the neutral axis (c).
  13. Finally, calculate the design moment of the beam (Md). It should be greater than the applied moment (Mu); otherwise, the beam needs to be rehabilitated.
  14. The rehabilitation works rely on the computed design moment and applied moment to redesign the element (adding extra reinforcement or increasing width and depth of the beam or both).

Example

Compute the capacity of a beam shown in Figure-1. The dimension of the beam is 250 mm width (b), 380 mm height (h), and 350 mm effective depth (d). The thickness of the one-way slab is 100mm. The yield strength of steel bar (fy) is 280 MPa, and concrete compressive strength (fcy') is 17 MPa.

How to Calculate Load-carrying Capacity of an existing Beam for Repair? - The Constructor (1)

Solution:

1. Loads on the RCC Slab

Self-weight= concrete unit weight * Volume of concrete

= 24 * 0.1= 2.4 KN/m2

Live load on Slab= 2.4 KN/m2 (Office use; per Table 4-1 in ASCE standard (ASCE/SEI 10-7)).

Finishing loads on slab= 0.8 KN/m2

Total dead load on the slab= 2.4+0.8= 3.2 KN/m2

2. Loads on the Beam

Self-weight= concrete unit weight* beam width*beam height

=24 * 0.28*0.25= 1.68 KN/m

Dead load from the slab= 12.8 KN/m

Live load from the slab= 9.6 KN/m

Ultimate distributed load on the beam (Wu)= 1.2*(1.68+12.8)+1.4*9.6= 30.816 KN/m

3. Compute Applied Moment

Assume partial fixity of columns

Applied moment (Mu)= (Wu * l2)/10 = (30.816*5.52)/10=93.218 KN.m

4. Geometry of the Original Section

Width (b) = 250 mm (consider the beam as rectangular section)

Height (h) = 380 mm, and effective depth (d) = 350mm

Used Bars: 4 No. 16

How to Calculate Load-carrying Capacity of an existing Beam for Repair? - The Constructor (2)

5. Compute Resistant Moment

Reinforcement area (As) = ((PI/4)*D2)* No. of bars = (PI/4)* 162* = 804.24mm2

Depth of rectangular stress block (a) = (As*fy)/ 0.85*fc'*b = (804.24*280)/ 0.85*17*250 = 62.33 mm

Neutral axis (c)= a/0.85= 62.33/0.85= 73.33 mm

c/dt= 73.33/350= 0.209<0.375, hence the strength reduction factor (Phi) is 0.9. c/dt is a value which is used to determine the exact value of strength reduction factors for different concrete elements.

Design Moment (Resistant moment) (Md)= Phi*As*fy(d-0.5a)

Design Moment (Resistant moment)= 0.9*804.24*280(350-(0.5*62.33))= 64617804.82 N.m = 64.61 KN.m

Since, resistance moment= 64.61 KN.m< applied moment= 93.218 KN.m, the beam needs improvement and its load-carrying capacity has to be increased.

FAQs

How do you calculate the load bearing capacity of a beam?

1. Estimate loads on the beam.
2. Measure the existing dimensions of the concrete member and estimate its reinforcement area and concrete strength.
3. Evaluate the beam's capacity using equations of strength design method and specifications provided by applicable codes like ACI 318-19 and IS 456.

How to estimate concrete strength of existing concrete beam?

Several test methods are available for the evaluation of the concrete strength of an existing beam, for instance, core cutter test, ultrasonic test, Windsor probe test, etc.

How to calculate self-weight of a beam?

Self-weight is equal to the RC unit weight (24 KN/m^3) times the beam's volume (cross-section area of the beam times 1 m). The value expressed in weight per unit length.

Read More

Design of Rectangular Reinforced Concrete Beam

Non-destructive Tests on RC Structures: Basic Methods, and Purposes

Strengthening Techniques of Reinforced Concrete Beams-Bond Characteristics

How to Calculate Load-carrying Capacity of an existing Beam for Repair? - The Constructor (2024)

FAQs

How to Calculate Load-carrying Capacity of an existing Beam for Repair? - The Constructor? ›

The load carrying capacity of the beam will be the values of the loads multiplied by a factor, that factor being the nominal moment capacity of the beam divided by the maximum moment obtained in the bending moment

bending moment
In solid mechanics, a bending moment is the reaction induced in a structural element when an external force or moment is applied to the element, causing the element to bend. The most common or simplest structural element subjected to bending moments is the beam.
https://en.wikipedia.org › wiki › Bending_moment
diagram (previous step).

How do you calculate load carrying capacity of a beam? ›

Calculating Max Load Capacity

It is calculated by multiplying the applied force by the perpendicular distance from the point of application to the fixed end of the beam.

What is the formula for calculating load capacity? ›

To calculate the capacity load ratio you must divide the required hours on a project by the amount of time available to complete it and multiply it by 100. For instance, if a project designer requires 80 hours to complete a project but they only have 60 hours available, they are at 133% — meaning they are overloaded.

What is the load carrying capacity of a fixed beam? ›

The load carrying capacity of a beam is determined by its ability to resist bending moments. The bending moment in a beam is directly proportional to its load carrying capacity.

What is the formula for loading capacity? ›

According to the formula of loading capacity, loading capacity= [(Total amount of drug-Free amount of drug)/nanoparticles weight] x 100.

What is the formula for carrying capacity example? ›

Qt=1 means the population has reached carrying capacity; Qt=1/2 means the population is at half the carrying capacity, etc. In terms of Qt, the dynamical system is simply Qt+1−Qt=r×Qt×(1−Qt), which is the original equation with the number 1 for the carrying capacity.

What is the formula for maximum load of a beam? ›

Most structural engineers know that for a uniformly loaded beam, the maximum moment occurs at mid-span and the value of the moment is (w*l2)/8. For a point load at the center, the maximum moment is (P*l)/4. If the load is not centered, the maximum moment is (P*a*b)/l and it occurs at the location of the point load.

How do you calculate carry load? ›

The maximum load weight a truck can carry.

Carrying Capacity can be simply calculated by subtracting the TARE Weight from the GVM.

What is the formula to calculate capacity? ›

Volume & Capacity Practice

Let's use our formula V = l x w x h. After multiplying the length, width, and height, we know that Katie's box measures 96 cubic inches. Example 2: Mark is at the beach and wants to fill his bucket with water to build a castle. The bucket can hold 2 gallons of water.

Can carrying capacity be calculated? ›

To calculate the carrying capacity, we start from the differential form of the logistic equation. K acts as the attractor of the dynamical system. Every trajectory (the story of a population given a set of initial conditions) converges on the carrying capacity.

How do you calculate how much weight a beam can support? ›

Straight beams:
  1. Standard weight: We calculate the standard weight as follows: G = L * mweight, ...
  2. Exact weight: The exact weight is calculated as follows: Gx = V * wpm, where. ...
  3. Exact weight: The exact weight for curved beams is computed as follows: Gx = G0 – Vf * wpm, where.

What determines load carrying capacity? ›

The fatigue behaviour of the material determines the dynamic load carrying capacity of the rolling bearing. The dynamic load carrying capacity is described in terms of the basic dynamic load rating and the basic rating life. The fatigue life is dependent on: the load.

What is the load carry capacity? ›

their load carrying capacity is derived from ring bending strength (as determined from crushing tests) and can be increased by bedding factors for various standardized bedding and surrounds.

How to calculate load capacity? ›

A relationship principle known as Ohm's Law states that amperage (A) x volts (V) = watts (W). Using this simple relationship principle, you can calculate the available wattage of any given circuit size: 15-amp 120-volt circuit: 15 amps x 120 volts = 1,800 watts.

What is the formula for load bearing capacity? ›

Use the formula C0 = (P0 / F0) x C to calculate the static load carrying capacity, C0, of the bearing.

How much weight can a beam support? ›

The dimensions you choose will determine the weight capacity of your i-beam. For example, an i-beam with a depth of section of 5 inches, a flange width of 3 inches, and a flange thickness of 0.326 inches can bear 10 pounds per foot.

How do you calculate weight load limit? ›

The WLL is calculated by dividing MBL by a safety factor (SF). An example of this would be a chain that has a MBL of 2000 lbf (8.89 kN) would have a SWL or WLL of 400 lbf (1.78 kN) if a safety factor of 5 (5:1, 5 to 1, or 1/5) is used.

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